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刹车碟的表面测量

刹车碟的表面测量

 

 

应用于生产过程参数校正及刹车碟质量监控的不间断数据采集和记录实例

面临的挑战:  
某汽车零配件生产商需要对其出厂的制动盘进行严格的质量监控,确保其产品的圆度、半径、表面平整度等参数均达到出厂标准。为尽可能精确地确定瑕疵点并及时校准过程参数,测试平台上的数采设备必须能够精确、不间断地读取位置值并将数据传输至控制系统。
ADDI-DATA解决方案:
在这一应用中,ADDI-DATA提供了基于MSX-E智能以太网系统的成套测控解决方案。计数器系统MSX-E1701连接旋转编码器,采集角度位置数值;长度测量系统MSX-E3701连接多个位移传感器,不间断处理传感器采集到的数据,记录刹车碟表面、圆周、外缘等部位多点的质量情况。同时,两台MSX-E系统相互之间同步串联,对应每一个测量点,都由MSX-E1701触发MSX-E3701,以确保测量值与角度的相关性。为确保测量值与角度精确对应,同步串联的两台MSX-E系统配备时间戳记功能。采集到的数据通过以太网传送至PC或PLC用于评估和调控。若某一测量值超过误差范围,则数据会立即被传输至上位机,用于校正过程参数及返修瑕疵点。

技术参数:长度测量系统MSX-E3701

技术参数:MSX-E1701,用于采集旋转编码器的测量值

 

 
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